Cutting Systems

Robotic Ultrasonic Knife Systems

Alliance Automation has over 20 years experience in designing and building robotic ultrasonic knife systems for many industries.

Robotic Ultrasonic Knife Cutting

What is it?

An Ultrasonic Knife System is designed to utilize the power of ultrasonic vibrations. This state-of-the-art system offers unparalleled accuracy and clean cuts for a wide range of materials, including plastics, foams, textiles, and composites.

The Ultrasonic Knife System significantly enhances production efficiency by reducing processing times, minimizing material waste, and ensuring consistent and flawless results. Companies seeking to optimize their cutting processes can benefit from this technology by improving product quality, reducing downtime, and achieving higher throughput.

Ideal For:

Plastics, foams, textiles, and composites


Ultrasonic Knife Solutions

Alliance Automation has over 20 years experience in designing and building robotic dispensing systems for many industries.

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New Technology

Ultrasonic Knife technology is an eco-friendly alternative to cutting, trimming, de-flashing, de-gating and kiss cutting a variety of materials. Currently being used for many applications, including:

  • Automotive carpets, headliners, trunk trim, wheel arch liners, instrument panels (IP), floor mats and more.
  • Plastics - thermoformed, blow-molded, roto-molded.  Examples include: dumpster lids, bed liners, chemical bottles, trash liners and more.

Patented Solutions

Various patented EOAT’s which are tailored to specific applications.

  • Retractable Router (for small holes)
  • Control Ball (to compress material)
  • 7th Axis (to maximize cycle time)
  • Automatic Sharpening
  • Compliance

Campaired To Waterjet

There's many differences between an Ultrasonic Knife and a Waterjet system. Here's just a few:

  • No water usage/cleanup
  • Extremely Quiet
  • Low energy consumption: <1 kWh vs. >20 kWh
  • Low consumable costs

Test Cutting

Test cutting of your material is available upon request and is performed at our facility in Flint, MI.  Please contact us for more information.

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