Cutting Systems
Alliance Automation has over 20 years experience in designing and building robotic waterjet systems (straight water and abrasive) for many industries.
Robotic Waterjet Cutting
Robotic Waterjet cutting uses high pressure water (60k PSI) to cut through a wide variety of materials. Adding abrasive to the water stream allows you to cut much harder materials like metal. Without abrasive (water only), you can cut through softer materials like textiles and composites.
Using a 6-axis robot is more flexible than a standard XYZ waterjet because you are able to cut large 3-dimensional shapes. These types of large molded parts are often used in the Automotive, Aerospace, Agriculture and Marine Industries.
Best used for soft molded parts and composites materials.
Best used for harder materials such as metals.
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Alliance Automation has over 20 years experience in designing and building robotic waterjet systems (straight water and abrasive) for many industries.
Floor Mount waterjet robot cutting systems provide an economical solution for cutting a variety of part sizes and materials. Economical for large parts.
SINGLE STATION: Ideal for minimizing cost and floor space.
DUAL STATION: Ideal for minimizing part load/unload times.
For easily programming accurate shapes including circles, slots, squares and more.
Offline Programming Software
Take a look at some recent projects using this waterjet cutting solution.
Single or Dual Robots wall mounted to a steel structure with a single load/unload station. This solution is considered the most compact to save on floor space. Ideal for small to medium parts.
SINGLE STATION: Ideal for minimizing cost and floor space.
DUAL TABLE (ROTARY WALL): Ideal for minimizing part load/unload times.
For easily programming accurate shapes including circles, slots, squares and more.
Offline Programming Software
Take a look at some recent projects using this waterjet cutting solution.
Dual or Quad Robots invert mounted to a steel structure with a single load/unload station. This solution is ideal for quick cycle times and high production volume. Ideal for large parts.
SINGLE STATION (PASS THROUGH): Ideal for minimizing floor space.
DUAL TABLE (ROTARY WALL or SHUTTLE): Ideal for minimizing part load/unload times.
For easily programming accurate shapes including circles, slots, squares and more.
Offline Programming Software
Take a look at some recent projects using this waterjet cutting solution.
Add-ons
These additional items can be added to your solution to make the system even more efficient and productive.
Minimize cycle times with the turntable option. Featuring two fixture tables 180 opposed to eliminate operator load/unload times. The turntable is integrated into the robot controller and is programmed through the teach pendant as a 7th axis of the robot.
Minimize the system foot print with the optional mezzanine where the robot controllers, electrical panel and Intensifier can be mounted above. A ladder is provided for maintenance access.
The heart of your waterjet system. The Hypertherm Dynamax 5100 is an ideal choice for your waterjet system. Featuring a 100hp motor and pressures of up to 60,000 PSI, this pump can deliver 2.2 gpm supporting four robots with 0.010 orifices.
A vacuum system is important for part hold down and for collection of scrap and water. Featuring a 25HP motor delivering 4,400 CFM of suction. Anti-corrosion epoxy coated interior. Comes standard with a sound muffler and collection dump hopper.
We understand that not all customers need the same solution. This is why we can custom engineer a waterjet system that best fits the customer needs. Let us take at look at your application to find the best solution.
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Alliance Automation has over 20 years experience in designing and building robotic waterjet systems for many industries.
Companies often utilize abrasive waterjet systems for destructive testing due to their precision and versatility in cutting a wide range of materials. The high-pressure water mixed with abrasive particles can accurately create precise cuts, allowing engineers to examine the structural integrity of materials under extreme conditions. This testing method is especially valuable for evaluating the durability, strength, and failure points of materials, components, or prototypes, providing crucial insights for product development, quality assurance, and safety compliance purposes.
A company may prefer an abrasive waterjet over a standard waterjet system due to its enhanced cutting capabilities and versatility. The addition of abrasive particles in the waterjet stream significantly increases cutting power, allowing for the efficient processing of a wider range of materials, including hard metals and composites. This capability is particularly beneficial for industries requiring precise and clean cuts in challenging materials or intricate designs, such as aerospace, automotive, and manufacturing. Additionally, abrasive waterjet systems offer greater flexibility and cost-effectiveness by reducing the need for secondary finishing processes, making them a preferred choice for companies seeking advanced cutting solutions.
Our Process
Alliance Automation, LLC is your dedicated partner in the complete process of building and designing a waterjet system. From start to finish, we are here to provide comprehensive support and expertise. Our team of skilled professionals understands the intricacies of waterjet technology and possesses extensive experience in system integration.
We begin by thoroughly assessing your specific requirements, ensuring that we tailor a solution to meet your unique needs. Our experts then work closely with you to design and engineer a state-of-the-art waterjet system that maximizes efficiency, precision, and productivity. We handle everything from equipment selection and procurement to installation, calibration, and testing. With Alliance Automation, you can trust that we will guide you through every step of the process, delivering a top-of-the-line waterjet system that exceeds your expectations.
Alliance Automation specializes in using CAD data to create a realistic simulations of your cutting application. Cycle time and overall feasibility are estimated more accurately allowing you to be confident in calculating ROI. This is a very important process to turn your concepts into reality.
Our team carefully selects and integrates the necessary components, leveraging cutting-edge technologies to optimize performance and efficiency. We handle the entire building process, meticulously assembling and testing each component to ensure precision and reliability. Our attention to detail guarantees that your waterjet system is built to the highest standards, meeting and exceeding your expectations. With Alliance Automation, LLC, you can trust that your vision will be transformed into a state-of-the-art waterjet system that empowers your operations.
After the water system is assembled, the programming process begins. First, skilled programmers analyze the system's specifications and design a comprehensive plan for programming the robots. This involves coding the robots to precisely cut parts according to specific measurements and requirements. The programmers also focus on integrating quality control mechanisms to verify that everything is functioning correctly and consistently. They fine-tune the programming to maximize efficiency, reducing production time and minimizing errors. Through rigorous testing and iterations, the programming team guarantees that the water system operates flawlessly, delivering precise and effective results in cutting parts while maintaining optimal performance standards.
Trained professionals carefully assess the facility's layout and requirements to determine the optimal placement and configuration of the system. Once the positioning is finalized, the installation team commences with the assembly and integration of the equipment, ensuring that all components are securely connected and aligned. Additionally, they work closely with the client to ensure any necessary modifications or adaptations are made to the existing infrastructure. Throughout the process, strict adherence to safety protocols is maintained to safeguard both personnel and property. Finally, rigorous testing and calibration are conducted to verify that the water system is fully operational, allowing the client to benefit from its advanced capabilities seamlessly and effectively in their plant or warehouse environment.
When you purchase a waterjet system from Alliance Automation, we not only provide you with a cutting-edge solution but also ensure comprehensive maintenance support to keep your system running smoothly. We offer a wide range of maintenance services to meet your needs. Our inventory includes high-quality spare parts, readily available to minimize downtime and maximize productivity. Additionally, we provide online programming assistance, allowing our experts to remotely troubleshoot and optimize your system's performance. Our team also offers offline programming services, enabling you to efficiently plan and prepare cutting programs offline, saving valuable production time. With Alliance Automation, you can rely on our commitment to providing top-notch maintenance services, ensuring your water system remains in peak condition and delivers exceptional results.
Learn more about how Alliance Automation can help move your business forward.
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