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Refurbishing Robotic Systems

Alliance Automation offers a smarter alternative with complete refurbishment and modernization of existing robotic systems, delivering high-performance, fully supported solutions at a fraction of the cost of new equipment.

Refurbishing Robotic Systems

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Refurbished & Demo Options

Systems integrated with LOW hour demo robots and refurbished robots.  Warranties available. These systems are not only affordable compared to new, but can also have quick lead times.

  • Material Handling
  • Cutting and Trimming
  • Dispensing
  • Welding & More

A Cost-Effective Advantage

A complete new waterjet system can easily cost hundreds of thousands of dollars. For many Tier-1 suppliers, that level of capital investment isn’t always feasible — especially when existing systems still have a solid mechanical base.

By reusing the main structure and investing in modern controls and robotics, our refurbishment approach provides:

  • Major capital savings — often cutting costs by half or more
  • Reduced lead times compared to new builds
  • Warranty coverage and full service support from Alliance Automation
  • Improved energy efficiency and reduced maintenance costs

Performance That Competes with New Systems

A refurbished system from Alliance Automation doesn’t just “work like new” — in many cases, it performs better than the original. The combination of high-speed Yaskawa Motoman GP25 or ABB IRB 2600 robots, advanced controls, and offline programming tools ensures smoother motion, faster cycle times, and improved part consistency.And because our rebuilds use standard, readily available components, your maintenance team no longer has to struggle sourcing outdated circuit boards or unsupported Fanuc parts. Every component — from the PLC to the HMI — is current, serviceable, and easily replaceable through your local distributors.

Updated Safety Systems

We replace outdated safety hardware with Category-4 rated components that comply with current ISO and RIA safety standards. This includes:

  • New safety relays
  • Light curtains and muting logic
  • E-Stops, door interlocks, and robot safety zones

Next-Generation Cutting Software

Modern robots deserve modern software. Depending on your preference, Alliance Automation integrates:

  • FormCut by Yaskawa Motoman
  • RobotWare Cutting by ABB

Both provide advanced cutting path control, smooth contour generation, and optimal path management for waterjet applications.

For customers wanting full offline programming capabilities, these refurbished systems can also be paired with RobotMaster CAD-to-Path software or OEM offline packages — something nearly impossible on legacy Fanuc-based systems. Offline programming allows your engineering team to:

  • Create and simulate paths directly from CAD models
  • Reduce downtime between part changeovers
  • Improve process consistency

Explore Current Inventory

Used, Refurbished and Demo robot inventory is constantly changing.  Contact us to get the most recent information on what is available and current delivery times on robot integration.  

Experience a smarter way to automate your systems.

Learn more about how Alliance Automation can help move your business forward.